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Accidentally pulled the wires out of my air check valve

Discussion in 'Electrical' started by Bdsumner, Feb 29, 2024.

  1. Feb 29, 2024 at 9:52 AM
    #1
    Bdsumner

    Bdsumner [OP] New Member

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    I accidentally pulled the wires out of my air check valve (passenger side). I can't find anything online about what order the wires go.
    The only spec I found I found here but the schematic shows the driver side to be wrong.
    So I can't trust it lol please help
    Pic #1 pulled wires
    Pic #2 all I can find
    Pic #3 non damaged driver side

    20240228_132249.jpg
    Screenshot_20240228_132126_Chrome.jpg
    20240228_132240.jpg
     
  2. Feb 29, 2024 at 10:10 AM
    #2
    blackdemon_tt

    blackdemon_tt Battery Slayer

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    The pig tail will have numbers on them. Where the wires go in, just match them. Which bank is it? do you know?? They're both on the driver side, just depends which you pulled... Bank 1 driver side or bank 2 passenger side. This will narrow it down and you can align the wires.
     
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  3. Feb 29, 2024 at 10:20 AM
    #3
    Bdsumner

    Bdsumner [OP] New Member

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    If your standing in front of the engine it's the left side I don't see any numbers on the pig tail

    17092308094677238141240302624160.jpg
     
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  4. Feb 29, 2024 at 10:44 AM
    #4
    blackdemon_tt

    blackdemon_tt Battery Slayer

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    I'll assume the left one is bank 2, the right one is bank 1. If that's the intake valley in the middle with the black and hoses going in. So bank 2 would be the correct line up. On your 1st picture.
     
  5. Feb 29, 2024 at 10:54 AM
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    Bdsumner

    Bdsumner [OP] New Member

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    The left and the right aren't the same colors
    The damaged passenger side (left standing in front of engine) has 3 variations of blue wires.
    The still connected non damaged driver side (right side standing in front of engine) has only one blue wire so I can't just match them
    I just need something saying what order the colors are 1-5
    The diagram I shared say brown wire goes in 3rd port correct? (I'm new to reading these) but the right side that is still connected has the brown wire in the 2nd port......
     
  6. Feb 29, 2024 at 10:56 AM
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    Bdsumner

    Bdsumner [OP] New Member

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    And yes that's the valley I had to change the water cross over pan........but I'm a carpenter lol so here we are lol
     
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  7. Feb 29, 2024 at 10:59 AM
    #7
    Bdsumner

    Bdsumner [OP] New Member

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    Brown wire 3rd port both banks correct?

    Screenshot_20240228_132126_Chrome.jpg
     
  8. Feb 29, 2024 at 11:00 AM
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    Bdsumner

    Bdsumner [OP] New Member

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    If so why is Brown wire in the #2 spot on the side I didn't mess up (bank 1)

    20240228_132240.jpg
     
    Last edited: Feb 29, 2024
  9. Feb 29, 2024 at 11:03 AM
    #9
    Bdsumner

    Bdsumner [OP] New Member

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    And if it's the wrong diagram or I'm reading it wrong
    I can't find the right diagram or I don't know the correct way to read what I do find
     
  10. Feb 29, 2024 at 11:16 AM
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    blackdemon_tt

    blackdemon_tt Battery Slayer

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    look at the pigtail and there will be numbers on them.
     
  11. Feb 29, 2024 at 11:20 AM
    #11
    blackdemon_tt

    blackdemon_tt Battery Slayer

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    There are 2 variations of blue on the diagram. white with blue and solid blue. Numbers are sometimes jumbled so you can't really go by what you see in the next connector. You have to look at the pig tail connector.
     
  12. Feb 29, 2024 at 11:23 AM
    #12
    Bdsumner

    Bdsumner [OP] New Member

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    I guess i don't know what a pig tail is because I've got the sleeve pulled off all the way back to the main harness and I don't see any numbers
    There is a blue with a white line a blue with a black line and a solid blue
    Or is the 2nd one i said suppose to be black with a blue line wtf lol

    17092345809773465174907313602742.jpg
     
  13. Feb 29, 2024 at 11:29 AM
    #13
    landphil

    landphil Fish are food, not friends!

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  14. Feb 29, 2024 at 11:33 AM
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    landphil

    landphil Fish are food, not friends!

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    The plastic connector body should have socket numbers on it, not the wires themselves. They are likely faint and hard to see.
     
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  15. Feb 29, 2024 at 11:34 AM
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    Bdsumner

    Bdsumner [OP] New Member

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    Yeah they do #1-5 left to right your awesome man thanks
     
  16. Feb 29, 2024 at 11:35 AM
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    Bdsumner

    Bdsumner [OP] New Member

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    So I guess 1/8" exposed copper put the boot on the wire and shove the boot in the correct slot?
     
  17. Feb 29, 2024 at 11:41 AM
    #17
    Bdsumner

    Bdsumner [OP] New Member

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    Typing this mostly for reference while I'm doing it but feel free to correct me if I'm wrong lol
    #1 White with black line
    #2 Solid blue
    #3 Blue with white line
    #4 Brown
    #5 Blue with black line
     
  18. Feb 29, 2024 at 11:49 AM
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    landphil

    landphil Fish are food, not friends!

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    No, the metal terminals need to be crimped onto the bare copper wire and around the seal boots. Your existing terminals are still locked into the plastic connector body, and reusing them is pretty much impossible. The plastic body is reusable, as are the seals if they aren’t damaged.

    Your options would be to buy new crimp terminals (I think Toyota sells them that way??) or to buy a connector “pigtail” that will have 5 short wires already installed into a connector body, and you cut your harness and splice the wires. This may be the easier way as it doesn’t require a specialized crimp tool like the first option.
     
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  19. Feb 29, 2024 at 11:58 AM
    #19
    Bdsumner

    Bdsumner [OP] New Member

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    And just any auto parts store that has a 5 wire harness that fit
    That's probably the way I'll go
    I'll post results lol thanks again for the help
     
  20. Feb 29, 2024 at 12:09 PM
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    Bdsumner

    Bdsumner [OP] New Member

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    So I see a #5 and a #1 on the connector itself so I'm assuming #1-5 in that direction (right to left)

    17092372614314853291148278571932.jpg
     
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  21. Feb 29, 2024 at 12:10 PM
    #21
    blackdemon_tt

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    Yes, thats what I meant.
     
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  22. Feb 29, 2024 at 12:11 PM
    #22
    blackdemon_tt

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    the other one is backwards kinda because brown is #4 on both ends if you look at the diagram and the numbers on that connector pig tail
     
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  23. Feb 29, 2024 at 12:13 PM
    #23
    bfunke

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    The wire terminals are still in the connector. You need to get a depinning tool and carefully remove the pins and watertight seals for each wire from the connector. If the connector is damaged you can buy a new replacement from the dealer for a couple bucks. The crimped terminals are not reusable so you should purchase a handful of those and the proper crimping pliers. User @daveeasa I think does a lot of wire work and can point you to a good source of connectors. Be sure to put the seals on the wire before crimping the new connectors on. Then carefully insert the wires and seals into the connector. This should give you an “factory correct” fix and is how I would do it.

    a less desirable alternative is to purchase an aftermarket “pigtail” which is a new connector with terminals and about 6-9 inches of wires attached. You the connect those wires to your bare ends and solder them and insulate with heat shrink. It works but is visible that a repair was made and not factor correct.
     
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  24. Feb 29, 2024 at 12:13 PM
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    Bdsumner

    Bdsumner [OP] New Member

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    Right would have to be flipped to make it #4
     
  25. Feb 29, 2024 at 12:28 PM
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    bfunke

    bfunke Tundra Curmudgeon

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    #25
  26. Feb 29, 2024 at 12:29 PM
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    landphil

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    I don’t follow. Brown is in the #4 spot here. Don’t confuse looking at the backside of the connector to the “front side”.
     
  27. Feb 29, 2024 at 12:30 PM
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    bfunke

    bfunke Tundra Curmudgeon

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    This is what a pigtail looks like
    upload_2024-2-29_15-30-36.jpg
     
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  28. Feb 29, 2024 at 1:09 PM
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    Bdsumner

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    Is there a part # for that connector?
     
  29. Feb 29, 2024 at 1:47 PM
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    daveeasa

    daveeasa FBC Harness Solutions

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    Based off that link, specifically the part number, this is your source if you want to do it up right:

    https://www.corsa-technic.com/item.php?item_id=1784

    one connector, 5 terminals, 5 seals. Female terminals, your call on gauge but at such low quantities you can over-order and be fine. Definitely get a few extra terminals so you can practice. You'll also need a crimping tool, I like this guy for general purpose stuff:
     
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  30. Feb 29, 2024 at 1:48 PM
    #30
    daveeasa

    daveeasa FBC Harness Solutions

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    upload_2024-2-29_13-48-29.png
    From the eBay link @bfunke posted. 90980 prefix is Toyota's.
     
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