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Alternator Output Wire Melted

Discussion in '1st Gen Tundras (2000-2006)' started by raptorheimer, Jun 20, 2024.

  1. Jun 20, 2024 at 10:07 AM
    #1
    raptorheimer

    raptorheimer [OP] New Member

    Joined:
    Feb 22, 2023
    Member:
    #92592
    Messages:
    2
    Vehicle:
    2000 Tundra Access Cab
    2.5 Inch Spacer Lift Front, 1.5 Inch Leaf Spring Lift Back
    Hey all,
    I have been fighting an electrical gremlin for a while and it just ate alternator #3. Before I try alternator #4 I wanted to get some advice. This past time my battery light would come on when accelerating from a stop and go off. Upon getting home I see the nut holding wire on top of the alternator (the output I think) glowing red hot. After trying to get it off it takes the post with it. From what I understand this happens when the connected between this wire and the alternator isn't great and the added resistance heats the post.
    Now before I go either DIY or shop I mostly wanted to see what the output wire is called (so I can order it, its partially melted and in rough shape) and if that sounds like the right diagnosis.

    Thanks y'all

    edit - to specify alternator 1 died, 2 may have also suffered the same fate as 3, not totally sure
     
  2. Jun 20, 2024 at 2:24 PM
    #2
    bfunke

    bfunke Tundra Curmudgeon

    Joined:
    Oct 13, 2019
    Member:
    #37321
    Messages:
    2,394
    Gender:
    Male
    First Name:
    Bryan
    South Carolina
    Vehicle:
    2018 SR-5 CM 5.7, 2000 SR-5 AC 4.7L
    Assume you are talking about the wire to the B terminal. Check that wire and the positive battery leads for corrosion. Also be sure the B terminal nut wasn’t overtorqued shorting the wire or too loose creating resistance and arcing. You should also test the alternator to make sure it is functioning correctly.
     
  3. Jun 20, 2024 at 2:45 PM
    #3
    shifty`

    shifty` I’ll teabag a piranha tank

    Joined:
    Jun 20, 2020
    Member:
    #48239
    Messages:
    28,243
    ATL
    Vehicle:
    '06 AC Limited V8/4WD
    (see signature for truck info)
    I'm going to guess your 1st step should be replacing the cables. I suspect corrosion inside the wire OR a pinched/rubbed thru wire is your issue.

    But beyond that, if you're not using authentic Denso alternators, you're making a huge mistake. Aftermarket alternators are complete and total horseshit for these trucks. Never buy store brand parts, they absolutely suck these days in quality/QC, and never buy your parts on scAmazon or fleaBay.

    I know it's probably hard to believe, but I could pull up a dozen or more threads pretty easily where people had massive failures buying store brand, even quality aftermarket brands, specifically with coils, fuel pumps, starters, and alternators with these trucks. Not blowing smoke up your ass here.
     

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