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Bilstein 4600 or 5100

Discussion in '1st Gen Tundras (2000-2006)' started by wildduk, Aug 31, 2023.

  1. Aug 31, 2023 at 2:44 PM
    #1
    wildduk

    wildduk [OP] New Member

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    I’m thinking about replacing my shocks, front and rear. 2006 2WD DC with 120,000. What are the differences and are the 5100’s worth it.? Do they come with replacement bushings…..
    Will probably do my rears and pay to have fronts done…..

    thx
     
  2. Aug 31, 2023 at 3:16 PM
    #2
    Jack McCarthy

    Jack McCarthy Working remotely from the local pub

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    5100s are only worth it if you plan to level the front of your truck so you have zero rake. The 4600s are the comparable replacement to the Toyota OEM TRD off-road shocks. Same shock but not valved specifically to the Tundra.
     
  3. Aug 31, 2023 at 3:55 PM
    #3
    shifty`

    shifty` I’ll teabag a piranha tank

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    If you have no intent or plans to lift, then just install Bilstein 4600s, pre-assembled. If you have intent to lift/level, can point you to a wealth of info there.

    Don't mess with Monroe. People complain of soft/squishy ride. If you're adamant about NOT using Toyota's OEM upgrade (i.e. Bilstein), then stick with their OEM standard, KYB brand. If you do buy 4600s, there are a few stores online who will pre-assemble them with new springs for a small upcharge which makes install far more approachable for the basic-level DIY'er, SuspensionLifts.com actually sells a pre-assembled 4600 kit that's really approachable in price. Most other aftermarket brands have their own issues, best just to stick with KYB or Bilstein, Toyota chose those two brands for a reason.

    Fronts are pretty easy to swap out if you buy the strut pre-assembled, rears are annoying, period, specifically getting that top nut off the rear shock.

    For fronts, basic process .... take off one end of the swaybar link so your lower control arm (LCA) swings more freely when jacked up. Crack free the lugnuts, jack up, remove wheel. Remove lower mounting bolt, and use the factory jack just under the LBJ to lift/lower the LCA to help tap/wiggle the lower bolt out, being careful to (A) not damage your CV axle boot if 4WD, which you aren't and I'm only typing it in case a future reader is, and (B) make sure you reinstall the same way you take out later on, i.e. bolt head to rear of truck. Remove top three nuts, strut should fall out. Install is reverse of the above. Torque specs for the '05/'06 are here (more detailed info here), I prefer to confirm torque again after 50-100 miles or so:

     
    Last edited: Aug 31, 2023
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  4. Aug 31, 2023 at 4:55 PM
    #4
    wildduk

    wildduk [OP] New Member

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    Thx Shifty. Did not know you can buy already assembled with spring. This may be the route to go as I don’t mind the DIY route.

    You’ve helped me thru valve cover gaskets and a timing belt :)
     
    shifty` likes this.
  5. Aug 31, 2023 at 5:54 PM
    #5
    shifty`

    shifty` I’ll teabag a piranha tank

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    4600s pre-assembled, fronts and rears, $700. This is a legit company with good customer service. Bilstein's rear shocks come keyed to let you hold the top post with an allen wrench while you tighten down the nut, so do whatever's necessary to cut out the old ones and you'll save yourself a ton of pain. Hardest part is trying to figure out the washer-bushing order on assembly :D. I split the top nuts on my rears to get them off faster, knowing they're going off to my metal recycler friend to recoup a buck or two. Yes ... it is $700, but think to yourself: When will you need to do this again? In another 120k+ miles. It's less than $800 and it's going to tie you over again for that long? Sorry, but that's a steal!

    https://www.suspensionlifts.com/sho...-and-rear-shocks-for-2000-2006-toyota-tundra/

    upload_2023-8-31_20-54-38.png
     
    Last edited: Aug 31, 2023
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  6. Aug 31, 2023 at 6:45 PM
    #6
    assassin10000

    assassin10000 New Member

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    Pre-compress the rear shock bushings like @Jack McCarthy did before trying to install. (IE: put the bushings and washers on the strut the night before.)
     
  7. Aug 31, 2023 at 8:04 PM
    #7
    Aerindel

    Aerindel New Member

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    I replaced the rears with 4600s last winter...

    Kinda wish I went with the 5100s, I'd like a stiffer rear end.

    Yeah, they where a pain. I used pneumatic mini-sawzall to cut the top bolts off.

    I wouldn't pay for pre-assembled fronts unless I really needed new springs for some reason....

    I mean, sheesh its only a $150 a pair or $200 for 5100s for shocks....spending hundreds more just not to have to compress springs isn't worth it to me.
     
  8. Sep 16, 2023 at 1:58 PM
    #8
    wildduk

    wildduk [OP] New Member

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    Do those springs wear out? If not, I’ll remove and take local shop to compress and install shocks? Can see them charging too much $$
     
  9. Sep 16, 2023 at 2:02 PM
    #9
    shifty`

    shifty` I’ll teabag a piranha tank

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    Yeah, they do wear out over time. Especially if under load and usage, constantly, especially when driven with worn-out shocks/struts, i.e. all the work gets offloaded to the spring.
     
  10. Sep 16, 2023 at 3:35 PM
    #10
    wildduk

    wildduk [OP] New Member

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    Thanks. Is there any real way to tell without removing. Shocks and or springs?
    Truck is ‘06 and has 130k if that’s an indication.
     
  11. Sep 16, 2023 at 6:15 PM
    #11
    shifty`

    shifty` I’ll teabag a piranha tank

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    I don't think they'd be shot at 130k. 230k? Sure, I'd believe it. I also don't know of any realistic way to tell without actually pulling them out of the strut.

    I'll tell you though, "you're welcome to have mine, they only have 75k miles", they may actually work on your DC/2WD, mine are for AC/4WD. Someone around here has the damn numbers on the different springs. Just know, you are in my general vicinity, so it's an option. Link: https://www.tundras.com/threads/1st-gen-lunch-table-general-discussion.60450/page-1722#post-3320596
     
  12. Sep 16, 2023 at 7:10 PM
    #12
    assassin10000

    assassin10000 New Member

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    Part #'s, lengths in mm, 2x or 4x and side.

    Tundra AC springs:
    48131-AF170 = 340.0 2wd R
    48131-AF430 = 339.5 2wd R
    48131-AF470 = 333.0 2wd R
    48131-AF180 = 344.0 2wd L
    48131-AF440 = 343.5 2wd L
    48131-AF480 = 336.5 2wd L

    48131-AF410 = 358.5 4wd R
    48131-AF510 = 351.5 4wd R
    48131-AF420 = 363.5 4wd L
    48131-AF520 = 356.5 4wd L

    Tundra DC springs:
    48131-AF250 = 344.5 2wd R
    48131-AF290 = 352 2wd R
    48131-AF260 = 348 2wd L
    48131-AF300 = 355.5 2wd L

    48131-AF270 = 356.0 4wd R
    48131-AF310 = 363.5 4wd R (off road pkg)
    48131-AF280 = 360.5 4wd L
    48131-AF320 = 369.0 4wd L (off road pkg)
     
    txagg and shifty`[QUOTED] like this.
  13. Sep 16, 2023 at 8:59 PM
    #13
    wildduk

    wildduk [OP] New Member

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    Thx Shifty. I’ll pass on the shocks. Just glad to have the “clunk” figured out. I’ll report once bolts are installed.
     
  14. Sep 20, 2023 at 6:51 PM
    #14
    Bmktw2

    Bmktw2 Yard Dog

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    I have the 4600 setup Shifty listed. I love it. The truck is planted better than any other truck I've owned.
     
  15. Sep 27, 2023 at 7:52 AM
    #15
    Weagle

    Weagle I survived my timing belt change

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    Bilstein 5100's with 2883's - close to 2" Replacing the 2883's and going back to the bottom perch ASAP -mobile/apple play stereo with sub and backup cam -Power stop HD front calipers and rotors for towing -20" wheels with 32" tires (305/50's) Toyo AT 3's with no rubbing -Westin nerf bars -Detroit axle new (not rebuilt) steering rack with poly bushings, inner and outer TRE's -Suspension Maxx extended front sway bar links -Overland tuning - medium level -Power front leather seats and steering wheel from 06 Sequoia -fully de-chromed/blacked out trim -all light housings incl 3rd brake light and tag lights replaced with smoked lenses, LED where appropriate -mini projector headlights -fully rebuilt trans and new torque converter -new complete drive shaft with spicer u-joints and carrier bearing -all LED interior lights including backlighting -new lower window seals for all 4 doors -all new hardware and clips for tailgate Next: Dirty Deeds racing exhaust with LT headers, yellow box, 12 hole DD fuel injectors, redo or replace door panels

    My 2006 Tundra DC RWD with 302,000 miles is finally in need of shocks. It showed no obvious signs until this past year around 290,000 miles

    I’m trying to decide between the 4600’s and 5100’s preassembled with the coils.

    My factors are:

    Always loved the original ride but did little hauling/towing and used the truck for family trips. But now it will also be used for occasional towing and hauling.

    I am also considering lifting the vehicle slightly, probably no more than an inch. Will leave the rake as is or only slightly raise the front more to leave less rake (unsure of how much rake is there with factory setup).

    I dont see myself getting larger wheels but perhaps slightly wider if tolerable. Currently has factory 17” wheels with 265 17r 265’s. I would definitely consider taller wheel/tire combo but dont want issues with incorrect an speedometer

    Am I understanding this correctly that this means I should get the 5100’s preassembled?
     
  16. Sep 27, 2023 at 8:06 AM
    #16
    Jack McCarthy

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    That’s correct. If you want to raise the front end to get rid of the 2” rake, that would do it.
     
  17. Sep 27, 2023 at 8:17 AM
    #17
    KNABORES

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    These have around 2” of rake from the factory. 5100s would be required for lifting the rear. May as well use the 5100s to lift the front as well. Reducing the rake by lifting the front only will be counterproductive for towing duties. The rake allows for squat (for some reason a dirty word here) with weight from towing.
     
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  18. Sep 27, 2023 at 8:22 AM
    #18
    Weagle

    Weagle I survived my timing belt change

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    thanks guys. It sounds like the 4600s are slightly stiffer than stock. I assume the 5100’s are even more stiff?

    I hate to give up the factory ride, but obviously you can’t have both
     
  19. Sep 27, 2023 at 8:24 AM
    #19
    KNABORES

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    About the same were told. Same shock essentially, one designed for lift (5100).
     
    Weagle[QUOTED] likes this.
  20. Sep 27, 2023 at 9:12 AM
    #20
    Weagle

    Weagle I survived my timing belt change

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    Upon further review I see the speedometer issue can be corrected with taller tires. and I’m going to stick with the stock rake.

    So I need to explore that Looks like I’ll spend another two or three plus hours in the forum trying to research because I want no tire scrub whatsoever.

    if I stick to my current tire height I’ll just go with the 4600s but I’ve got to make this decision fairly quickly

    the tire wheel change would only happen next year when my tires need to be replaced. But I want to be prepared for what I’m going to get because I’ve got to get the shocks replaced before I go on a trip in 3 1/2 weeks
     
  21. Sep 27, 2023 at 9:19 AM
    #21
    Jack McCarthy

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    You may want to reuse some of the old shaft bushings if they're in good condition in case you run into the same problem as me getting everything on there with a spring compressor and using the taller Bilstein bushings. Otherwise, you could just use the compressor-less method of letting the weight of the front end of the truck compress everything for you to get that top nut on there.

    Or you could just pay a shop to do it for you or buy pre-assembled Bilstein struts.
     
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  22. Sep 27, 2023 at 9:47 AM
    #22
    Weagle

    Weagle I survived my timing belt change

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    I haven’t done my own repairs and mods in decades, but now that I’m retired and after reading of so many improvements I want to do to my truck. I think I would enjoy it since I have the time

    however, in this case, I’ve got to get the timing belt and shocks done by the shop since I have a trip planned in three weeks that will be about 1200 miles

    but more directly to your point. With my truck being 17 years old and 302,000 miles wouldn’t it be best to go ahead and replace the bushings?

    is there anything else that would be easier to have done while they’re doing the shocks? I’ve had to do nothing to the suspension thus far so it is all 100% stock and original equipment
     
  23. Sep 27, 2023 at 9:53 AM
    #23
    KNABORES

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    Lower ball joints
     
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  24. Sep 27, 2023 at 9:55 AM
    #24
    Weagle

    Weagle I survived my timing belt change

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    thanks that was the main thing I was thinking of after seeing a lot of references to ball joints in the forums
     
  25. Sep 27, 2023 at 9:56 AM
    #25
    KNABORES

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    It’s a poor design that Toyota abandoned in future products. A weak link. Best have to have OEM and replace every 100k or so if no other symptoms present.
     
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  26. Sep 27, 2023 at 9:57 AM
    #26
    Weagle

    Weagle I survived my timing belt change

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    At 302,000 miles without replacing the shocks or ball joints, it sounds like I’ve been very fortunate
     
  27. Sep 27, 2023 at 10:02 AM
    #27
    Jack McCarthy

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    Yes, with 300k+ miles on original shocks you want to replace the shock bushings as well. Go ahead and use the Bilstein ones if a shop is doing it for you due to time restrictions.

    You should price the 4600s against the OEM off-road shocks, they may be basically the same price if a shop is doing it for you since they usually want a profit on a marked up part.
     
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  28. Sep 27, 2023 at 11:28 AM
    #28
    shifty`

    shifty` I’ll teabag a piranha tank

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    Vehicle:
    '06 AC Limited V8/4WD
    (see signature for truck info)
    You can also get the 4600s and choose a spring with a bit of lift to it, if you want. Not to cloud the water, just another option. You’re pretty much limited to using the bottom-notch/circuit setting with any aftermarket lifted spring on the 5100s anyway, so … maybe it’s cost effective. Dunno.

    Whatever you do, avoid polyurethane isolators. Rubber only.

    . OEM lower ball joints, specifically in case it wasn’t said. And ordered from a trusted vendor, not Alibabazon.
     
    Weagle[QUOTED] likes this.
  29. Sep 28, 2023 at 7:46 AM
    #29
    Weagle

    Weagle I survived my timing belt change

    Joined:
    Sep 24, 2023
    Member:
    #104402
    Messages:
    1,070
    Gender:
    Male
    Prattville, AL
    Vehicle:
    2006 Tundra SR5 DC 4.7 2WD LSD towing pkg
    Bilstein 5100's with 2883's - close to 2" Replacing the 2883's and going back to the bottom perch ASAP -mobile/apple play stereo with sub and backup cam -Power stop HD front calipers and rotors for towing -20" wheels with 32" tires (305/50's) Toyo AT 3's with no rubbing -Westin nerf bars -Detroit axle new (not rebuilt) steering rack with poly bushings, inner and outer TRE's -Suspension Maxx extended front sway bar links -Overland tuning - medium level -Power front leather seats and steering wheel from 06 Sequoia -fully de-chromed/blacked out trim -all light housings incl 3rd brake light and tag lights replaced with smoked lenses, LED where appropriate -mini projector headlights -fully rebuilt trans and new torque converter -new complete drive shaft with spicer u-joints and carrier bearing -all LED interior lights including backlighting -new lower window seals for all 4 doors -all new hardware and clips for tailgate Next: Dirty Deeds racing exhaust with LT headers, yellow box, 12 hole DD fuel injectors, redo or replace door panels
    i’m getting close to pulling the trigger and I have decided on keeping the current rake but raising both the front and back somewhere around 1 to 2” (effective lift after it seats/breaks in)

    Excuse my newbie questions about lifting the vehicle.

    so, my understanding was that the 4600s and 5100s were comparable as to stiffness and ride. And that The 5100s were when you wanted to lift the vehicle

    so is the 5100 adjustable as is? And then I just need the corresponding springs for the front?

    I want to keep it within tolerance, so that no other modifications are needed without causing wear or handling issues, if that’s possible

    thanks shifty. You’ve helped me out tremendously. And I saw where you recently had surgery so I wish you the best
     
  30. Sep 28, 2023 at 7:51 AM
    #30
    KNABORES

    KNABORES Sarcasm incoming

    Joined:
    Jan 1, 2020
    Member:
    #40572
    Messages:
    13,679
    Gender:
    Male
    Arkansas
    Vehicle:
    2000 Limited TRD AC 4X4 Thunder Grey 278k miles. *SOLD* 2019 Limited TRD CM 4x4
    Bilstein 5100's on the forbidden notch Husky HD rear leafs 16x8 Eagle Alloy 187's with 285/75/16 MagnaFlow 3" flow through Pioneer touchscreen with backup camera Full interior and dash LED conversion Trailer brake controller with 7 pin Bedliner coat bumpers & trim ARE Mpulse topper - Rhino Vortex rack
    5100s allow lift using the existing factory springs up to 2.5' or so depending on application. There are 4 clip settings that allow adjustment when it's off the vehicle. The rears provide no lift, but are longer to accommodate lift up to 1". You would add a leaf, use all new rear leafs or (gag) add a 1" block.
     
    Weagle[QUOTED] likes this.

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