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Ever Replaced the Roof?

Discussion in '1st Gen Tundras (2000-2006)' started by jpink, Jun 6, 2021.

  1. Jun 6, 2021 at 5:46 PM
    #1
    jpink

    jpink [OP] Aspiring Shade Tree Mechanic

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    Previous owner had a tree limb fall on the roof. He took it somewhere that just popped the dents out, threw some bondo on and called it good. It's definitely at a point where I need to address it sooner rather than later.

    I'm going to take it into the body shop and get an estimate (hold onto your butts), but while surfing the parts site for my upcoming belt replacement I got sidetracked:

    Roof Panel: #631110C070 $797.46

    This diagram also shows the various roof supports. I'm thinking about pulling the headliner for a better inspection myself. I'm no welder, so I'd still have to find someone capable, but has anyone ever braved a roof replacement?


    IMG_4838.jpg
     
  2. Jun 6, 2021 at 5:57 PM
    #2
    ZPMAN

    ZPMAN 2nd place is the 1st looser

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    Check and see if Certifit has a panel for your truck. As for welding they may be epoxied, i will have to ask my brother. Good luck
    http://www.certifit.com/
     
  3. Jun 6, 2021 at 6:13 PM
    #3
    crishard

    crishard Occasional Member

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    Check out panel bond by 3m. It's amazing.
     
  4. Jun 6, 2021 at 6:25 PM
    #4
    rockmup

    rockmup New Member

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    I've done it by buying a cab, cutting it off 6" down from the roof line and welding on the old cab. Wasn't a bad job at all.
    If you can buy just the skin you should be able to use the 3M panel bond mentioned above.
     
  5. Jun 6, 2021 at 7:55 PM
    #5
    N84434

    N84434 In the Frozen Tundra

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    I can't recommend 3M Panel Bond enough. That stuff is fantastic.
    Pull the headliner, see what it'll take to remove the old panel, and you should be able to install a new roof panel without too much headache. Really, there's no welding required.
     
  6. Jun 6, 2021 at 9:18 PM
    #6
    SouthPaw

    SouthPaw The headlight guy

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    @empty_lord I believe did some major repairs to his csn.
     
  7. Jun 7, 2021 at 12:07 AM
    #7
    evilrb

    evilrb New Member

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    Never done it on my Tundra but I have for a few race projects with carbon fiber and aluminum.
    It's easier than it seems and 3m panel bond is great like the others said.

    Not a first-timer job though, so have someone that has done it before to help you.

    Good Luck and take pictures!
     
  8. Jun 7, 2021 at 3:40 AM
    #8
    Njmike13

    Njmike13 New Member

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    Make the thing the first ever tundra convertible! Have some type of top made like a jeep has.
     
    dadjazz, evilrb, N84434 and 1 other person like this.
  9. Jun 7, 2021 at 6:40 AM
    #9
    jpink

    jpink [OP] Aspiring Shade Tree Mechanic

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    Quote came back. This is from the local Toyota dealership, and is about $2,000 less than I expected: $3,192 (if the roof braces don’t have to be replaced)

    2B41CAAB-9773-4DB7-B3B7-435EFC1FF80E.jpg
     
  10. Jun 7, 2021 at 7:49 AM
    #10
    empty_lord

    empty_lord They see me rollin'

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    Not sure on these trucks, but if it has drip rails it’s usually as simple as some drilling of spot welds and re welding them with the new.
    But first gen tacomas were brazed on and way different
     
  11. Jun 7, 2021 at 12:46 PM
    #11
    Professional Hand Model

    Professional Hand Model A.K.A ‘Golden Hands’

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    jpink[OP] likes this.
  12. Jun 7, 2021 at 1:42 PM
    #12
    tvpierce

    tvpierce Formerly New Member

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    :bananadance:
    [​IMG]
     
  13. Jun 7, 2021 at 3:53 PM
    #13
    ohreary

    ohreary Party!

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    You should fill in the dents and then put a layer of carbon fiber on top. Then you just clear coat over and blend the paint on the sides to cover the seams. Easy Peasy.
     
  14. Jun 7, 2021 at 4:52 PM
    #14
    Hurricane1091

    Hurricane1091 New Member

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    Someone jumped on the roof of my 2015 mustang like four years ago (no I don't know who or why) and it was $10k to get it replaced.
     
  15. Jun 7, 2021 at 5:03 PM
    #15
    ZappBrannigan

    ZappBrannigan The mind is willing but the flesh is weak

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    Damn!
     
  16. Jun 7, 2021 at 6:13 PM
    #16
    Jbehredt

    Jbehredt Burgeoning member

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    That’s a fair estimate. If you’ve got the coin go for it. A diy, first timer with panel bond is gonna make a mess. The smallest pinhole turns into a nearly imposssible to track down water leak. Also, gluing a roof is no longer an approved practice. Weld bonding is the norm. Couple who almost died in Texas when their glued roof peeled open put the industry on notice with some BIG lawsuit wins.
     
    jpink[QUOTED][OP] likes this.
  17. Jun 7, 2021 at 6:22 PM
    #17
    Charvonia Design

    Charvonia Design Enthusiast-Owned Small Business Vendor

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    Any competent body shop can do it. I think the quote you got looks very fair too.
     
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  18. Jun 8, 2021 at 7:55 AM
    #18
    jpink

    jpink [OP] Aspiring Shade Tree Mechanic

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    Thanks all, I’m leaning heavily towards having the shop do it. It’s a 3 week lead time before they have availability + parts.
     
  19. Jun 8, 2021 at 2:27 PM
    #19
    terrward

    terrward New Member

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    Post some progress pictures if they’ll let you. Interested to see if there’s a lot of rot underneath.
     
  20. Jun 8, 2021 at 2:50 PM
    #20
    ScenicRoute

    ScenicRoute New Member

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    That would have to be otherwise an exceptionally clean vehicle for me to consider dropping that much $$ for aesthetics. I’d make another go at a cosmetic repair first if it were me.
     
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  21. Jun 8, 2021 at 3:37 PM
    #21
    jpink

    jpink [OP] Aspiring Shade Tree Mechanic

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    I forgot to mention that water is leaking through the roof and there is an excessive amount of wind noise.
     
  22. Jun 8, 2021 at 7:06 PM
    #22
    SouthPaw

    SouthPaw The headlight guy

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    I finally saw one of these out in the wild (king Soopers) last weekend.
     
  23. Jun 9, 2021 at 2:45 AM
    #23
    tvpierce

    tvpierce Formerly New Member

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    I'm frankly surprised they never caught on. People love Jeep Scramblers (me included), and you could argue the Dakota convertable is slightly more functional. But to me there's something about it that just feels off.
     
  24. Jun 9, 2021 at 3:40 AM
    #24
    Professional Hand Model

    Professional Hand Model A.K.A ‘Golden Hands’

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    Thing about being open to Nature is this possibility. Fabios schnozz got shmacked by a Goose. He has really good looking Hands. Notice how he doesn’t want to use them to touch anything yet his hair is perfect after the coster ride!

     
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  25. Aug 26, 2021 at 4:21 PM
    #25
    jpink

    jpink [OP] Aspiring Shade Tree Mechanic

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    As an update: picked it up from the dealer today. Took them basically 8 business days to do new roof & paint. Had a small one day delay waiting on new weatherstripping, else they would've had it done in 7.

    Edit: Yeah, that's the dash cam hanging down. Windshield was also replaced and will need to get a new piece of adhesive for the cam.

    IMG_3397.jpg

    IMG_3404.jpg
     
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  26. Aug 26, 2021 at 4:27 PM
    #26
    Jack McCarthy

    Jack McCarthy Working remotely from the local pub

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    Nice! Not bad for $3k. Hopefully they did it well and it'll last at least 10 years before the paint chips off.
     
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