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Skunkworks DCSB

Discussion in '2.5 Gen Builds (2014-2021)' started by Cruzer, Jun 6, 2023.

  1. Jun 17, 2024 at 2:08 PM
    #91
    helidave

    helidave Hellacopter

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    Magnuson 2650 w/76mm pulley, ADS suspension, 35's, misc overlanding bro-trophies
    Seems like that wouldn't be too hard to duplicate with some 3/16 plate and the tube you posted. Is the frame boxed on the back side of that one?
     
    des2mtn likes this.
  2. Jun 17, 2024 at 2:12 PM
    #92
    BreyTundy

    BreyTundy Big 4Lo Guy

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    Yeah I would buy that. Maybe replacing the factory rivets with a combination of bolts and welds would kelp keep everything tight:notsure:
     
  3. Jun 17, 2024 at 2:12 PM
    #93
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Not boxed in, yet.
    I don't have your skills Dave! Not too hard for you is nearly impossible for me :p
     
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  4. Jun 17, 2024 at 2:14 PM
    #94
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    I am planning to weld the hanger to the frame.
     
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  5. Jun 17, 2024 at 2:16 PM
    #95
    helidave

    helidave Hellacopter

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    Magnuson 2650 w/76mm pulley, ADS suspension, 35's, misc overlanding bro-trophies
    lol I'm flattered, but if you can cut your frame in half, cutting out some pieces to make a mount should be no problem
     
    Cruzer[QUOTED][OP] likes this.
  6. Jun 17, 2024 at 4:43 PM
    #96
    RainMan_PNW

    RainMan_PNW "Oz" SSEM #82 RGBA #4 Unofficial Forum Treasurer Vendor?

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    Check the build link in my signature.
    Stick to a design more like the CM if you can. Keep those separate. Attaching the cab mount to the spring mount is now transferring everything to the frame through the spring mount rivets.

    OR pull the spring mount, weld the cab mount to the frame, cut out the location of the cab mount from the spring mount, then mount the spring mount back in place welding it to the frame and the cab mount. Stuff the bolt holes with rod that just fits through the holes and plug weld them (standard bolts won’t transfer load like the rivets do)
     
  7. Jun 17, 2024 at 8:09 PM
    #97
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    :monocle:
     
  8. Jun 19, 2024 at 9:41 AM
    #98
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Took the driveshaft to get shortened by 12”. Guys at the shop were concerned it’s going to cause a problem with shaking since the first half of the shaft is a lot smaller than the last half - supposed to be equal length. They had to call the OG (dad) and he said it’ll be fine. $450 for a temporary driveshaft, oh well.

    IMG_1012.jpg
     
  9. Jun 19, 2024 at 11:19 AM
    #99
    helidave

    helidave Hellacopter

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    You gonna go to a 1 piece?
     
  10. Jun 19, 2024 at 11:22 AM
    #100
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    I asked the shop if I should. They said no because for that length it would need to be a wider diameter shaft, which will have to be aluminum. Not doing aluminum cuz that’ll get beat up real quick.
     
    helidave[QUOTED] likes this.
  11. Jun 19, 2024 at 1:22 PM
    #101
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Is it me or do these universal body mounts look kinda small? Should I look for something bigger? Not that I want the cab to roll more than it already does.

    IMG_1016.jpg
     
    ATV25 and Mater like this.
  12. Jun 19, 2024 at 1:32 PM
    #102
    BreyTundy

    BreyTundy Big 4Lo Guy

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    I think they look alright. I just looked up the DRT fabrication cab mount relocations that you had been scoping out, and it looks like they actually use energy suspensions cab mount bushings (see below snip from the product description). If it works for that kit, it should be plenty for your application!

    upload_2024-6-19_14-31-46.png
     
    Cruzer[QUOTED][OP] likes this.
  13. Jun 19, 2024 at 2:08 PM
    #103
    Bayou Spartan

    Bayou Spartan New Member

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    Wow, just wow. This is unreal to me.
     
    Cruzer[OP] likes this.
  14. Jun 19, 2024 at 2:32 PM
    #104
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    That’s where I got the idea from :D
     
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  15. Jun 19, 2024 at 4:21 PM
    #105
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Today was mess around with Plasma day but first I had to fill in my jig so that it has a solid edge all the way through.

    Got a copper back plate

    upload_2024-6-19_16-0-3.png

    Filled and grinded it

    upload_2024-6-19_16-1-28.png

    Next I finally unboxed the plasma cutter and placed it on my welding cart

    upload_2024-6-19_16-2-46.png

    Had to drill a hole to get the airline in

    upload_2024-6-19_16-3-27.png

    I clamped the jig onto the frame and realized I needed to start at the edge first but there's no guide on that side :monocle:

    upload_2024-6-19_16-5-14.png

    So I flipped it over

    upload_2024-6-19_16-5-50.png

    Once I cut through I flipped it back. Not the prettiest looking cut

    upload_2024-6-19_16-6-48.png

    I realized if I cut all the way through that hot piece of steel was going to fall on me, so I stopped :anonymous:

    IMG_1025.jpg

    This test was enough for to learn that the gap on the inside corner of the jig was big enough for the plasma cutter guide to fall into that resulted in a crooked cut (among other things). I'll need to fill that in.

    upload_2024-6-19_16-11-27.png

    upload_2024-6-19_16-11-51.png

    upload_2024-6-19_16-12-38.png

    Also, having to flip the jig over to the back side was not really a good solution because there was a big gap that allowed the plasma guide to fall into as well. I think I'll make a jig for the back side.

    upload_2024-6-19_16-15-33.png

    Although the plasma cutter went through the frame like butter I'm not a real fan of having to clean up that edge. The sawzall was definitely a cleaner cut.
     
    Last edited: Jun 19, 2024
    ATV25, des2mtn, OldGuy03 and 2 others like this.
  16. Jun 19, 2024 at 5:31 PM
    #106
    BOSSARU

    BOSSARU Warthog_Tundra

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    Looks about the same size as what comes with DRT mounts
    upload_2024-6-19_19-30-34.jpg
     

    Attached Files:

    Cruzer[QUOTED][OP] likes this.
  17. Jun 19, 2024 at 5:34 PM
    #107
    BOSSARU

    BOSSARU Warthog_Tundra

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    Sawzall is what I used when I made a trailer out of a tundra frame. Fast and clean
     
    Cruzer[QUOTED][OP] likes this.
  18. Jun 20, 2024 at 7:51 AM
    #108
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    So it looks like the ID of the tube should be 2"

    upload_2024-6-20_7-50-37.png
     
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  19. Jun 20, 2024 at 8:11 AM
    #109
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Saving money where I can

    upload_2024-6-20_8-11-30.png
     
  20. Jun 20, 2024 at 8:15 AM
    #110
    Mater

    Mater New Member

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    “Coming up next on FabRats, we explore Skunkworks garage..”
     
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  21. Jun 20, 2024 at 8:15 AM
    #111
    reywcms

    reywcms New Member

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    Badass brother!
     
    Cruzer[OP] likes this.
  22. Jun 20, 2024 at 8:01 PM
    #112
    BOSSARU

    BOSSARU Warthog_Tundra

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    Looks more like 2.6” ID for mine, and my bushings fill that thing in
    upload_2024-6-20_22-0-28.jpg
     
  23. Jun 21, 2024 at 3:53 AM
    #113
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    So it is a 3” OD 3/16 wall. I guess I’ll use the other one for practice :D
     
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  24. Jun 21, 2024 at 6:28 AM
    #114
    breynolds

    breynolds New Member

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    DCSB love courtesy of SDHQ. I think they've done a few! Definitely cool and probably much better off-road

    IMG_4056.jpg
     
  25. Jun 21, 2024 at 6:34 AM
    #115
    KNABORES

    KNABORES Sarcasm incoming

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    Why not cut an equal amount from both ends then?
     
  26. Jun 21, 2024 at 7:14 AM
    #116
    BreyTundy

    BreyTundy Big 4Lo Guy

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    Are you thegame from Tacomaworld?
     
  27. Jun 21, 2024 at 9:03 AM
    #117
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Yup! I've got this picture on my phone.
     
  28. Jun 21, 2024 at 9:05 AM
    #118
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    As the back half shaft gets shorter the quicker it reaches steeper angles where it will just bind up.
     
  29. Jun 21, 2024 at 9:17 AM
    #119
    KNABORES

    KNABORES Sarcasm incoming

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    So there is no correct answer to modify the existing driveshaft. Only compromises?
     
  30. Jun 21, 2024 at 9:19 AM
    #120
    Cruzer

    Cruzer [OP] Wheeling Full Size

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    Watched an episode of Texas Metal last night where they didn't do such a good job doing a parallel 4 link. The top links where considerably shorter than the lower links. But anyways, one of the reasons they 4 linked it was to reduce some weight by getting rid of the leaf springs.
    :monocle:

    I do want to lose some weight (personally and on the truck) but I'd rather do a triangulated 4 link.
    Yup. When I eventually get my Atlas TC installed I'll probably have to shorten it again by 4 or so inches.
     
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